PDC Cutters for oil well and coal mining drill bits

PDC Cutters,Oil well PDC Cutters,Coal mining PDC cutters Polycrystalline Diamond Compact

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PDC cutters

PDC cutters (Polycrystalline diamond compact) is consist of polycrystalline diamond layer sintered with tungsten carbide substrate under ultra-high temperature and pressure,the PDC cutter like 1308,1313 etc, PDC cutters are widely used in petroleum/oil well field PDC bit,geological PDC exploration bits, gas exploration bits,PCD/PDC coal mining drilling applications.

PDC cutters

Half round 1305 PDC cutter for mining

PDC cutter -special shape

PDC of ball teeth&round substrate

PDC cutters under 10mm diameter

PDC cutter-Height 32mm

laser cutting service

13mm Dia PDC cutters

PDC cutters for oil well field

This series of PDC cutter is high performance PDC cutters (PCD inserts) designed for PDC oilfield drilling bits . The performance index and stability of this cutter is better than that of normal production available in the market, after all kinds of strictly workshop tests and oil field drilling tests. Now the PDC cutters are test well in oil field drilling bits among foreign countries and areas.

The PDC cutter features longer life - Employing new sinter technics firms the bonding of diamond

particles. The abrasion resistance has a vast increase, with 2 mm of diamond layer,this assure the diamond compact cutter has a longer life .Higher impact resistance - The beveled interface of diamond layer and tungsten carbide, with radially shallow slots on it, reduces residual stress of PDC diamond compact cutter, and increase impact resistance.Thermal stability - The resist temperature of NPF series reaches 700℃ , which makes reliable quality and better performance when the PDC used in the drill bits..

The oil welll bits use PDC cutters is based on adoption of a series of new technology and high quality raw materials, impact resistance and thermal stability of NPF Series improve a lot, and rate of penetration increases while drilling hard rock. NPF Series PDC have achieved outstanding drilling performance and is highly estimated by customers.

Higher grade and purer diamond powder for the PDC cutter, in which impurity content decreases vastly, is chosen as raw material to increase bonding strength among diamond.Grit mixture ratio of diamond powder and sintering technics are improved which increase rate of penetration while drilling in hard rock.Shallow slots in length and breadth distribute homogeneously on the top of tungsten carbide substrate. This kind of interface improves stress distribution and raises impact resistance and reliability.Thermal stability reaches 750℃.Improved structure of sintering cavity makes that temperature and press distribute homogeneously during the sintering process, and assures stable performance of PDC cutters.

NPF series PDC cutters for oil well drilling

NPF series	Diameter	Height	Diamond Thickness	Diamond Chamfer	Carbide Substrate Chamfer
NPF0808DT	8.00mm	8.00mm	2.0 ± 0.2 mm	0.25 mm×45°	0.50 mm ×45°
NPF1008DT	10.00mm	8.00mm	2.0 ± 0.2 mm	0.25 mm×45°	0.50 mm ×45°
NPF1010DT	10.00mm	10.00mm	2.0 ± 0.2 mm	0.25 mm×45°	0.50 mm ×45°
NPF1308DT	13.44 mm	8.00mm	2.0 ± 0.2 mm	0.25 mm×45°	0.50 mm ×45°
NPF1313DT	13.44 mm	13.20 mm	2.0 ± 0.2 mm	0.25 mm×45°	0.50 mm ×45°
NPF1608DT	16.00 mm	8.00 mm	2.0 ± 0.2 mm	0.25 mm×45°	0.50 mm ×45°
NPF1613DT	16.00 mm	13.20 mm	2.0 ± 0.2 mm	0.25 mm×45°	0.50 mm ×45°
NPF1616DT	16.00 mm	16.00 mm	2.0 ± 0.2 mm	0.25 mm×45°	0.50 mm ×45°
NPF1908DT	19.05 mm	8.00 mm	2.0 ± 0.2 mm	0.25 mm×45°	0.50 mm ×45°
NPF1913DT	19.05 mm	13.20 mm	2.0 ± 0.2 mm	0.25 mm×45°	0.50 mm ×45°
NPF1916DT	19.05 mm	16.00 mm	2.0 ± 0.2 mm	0.25 mm×45°	0.50 mm ×45°
NPF1920DT	19.05 mm	20.00 mm	2.0 ± 0.2 mm	0.25 mm×45°	0.50 mm ×45°

PDC cutters for Coal mining

This kind of PDC cutter is designed for shallow stratum drilling specially, which is economical and drable. Non-planar interface reduces residual stress and PDC diamond layer with thickness of 1mm to 1.5mm which is thicker than normal PDC cutters,increases abrasion resistance of PDC cutter. Since it was put in the market, this type PDC cutter has been widely recognized by customers because of reliable quality and cost performance.

Our coal mining use PDC cutter is specially designed for coal mining, which is mainly used to make anchor-shank drill bits. It is economical and durable, having high rate of penetration and great efficiency.This kind of cutter is designed for shallow stratum drilling. Compared with normal PDC cutters,he abrasion resistance has an increase of 30%. At the same time, the interface of shallow slots, which are symmetrical and radial, improves distribution of stress and increases reliability and life of PDC cutter.

NQP series PDC cutters for coal mining

NQP Series	Diameter	Height	Diamond Thickness
NQP1004	10.0mm	4.5mm	1.4-1.5mm
NQP1204	12.5mm	4.5mm	1.4-1.5mm
NQP1205	12.5mm	5.0mm	1.4-1.5mm
NQP1304	13.30 mm	4.5mm	1.0-1.2mm
NQP1305	13.44 mm	5.0mm	1.4-1.6mm
NQP1305	13.44 mm	5.0mm	(2mm layer also available)
NQP1308	13.44mm	8.0mm	1.4-1.5mm

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